Quality Inspector IV (NDT)

Job description

ABOUT FIREFLY AEROSPACE Firefly Aerospace is a space and defense technology company on a mission to reliably and repeatedly launch, land, and operate space systems from Earth to the Moon and beyond. As the partner of choice for critical space missions, Firefly is the first commercial company to launch a satellite to orbit with 24-hour notice and the first company to achieve a successful Moon landing. Headquartered in north Austin, Texas, Firefly is looking for passionate, hardworking innovators to join our team and help fuel our successful trajectory into space. About the Role Firefly Aerospace is seeking an experienced Senior Quality Inspector with welding inspection expertise to join our inspection team. This role serves as an embedded shop inspector, ensuring the quality and integrity of fabricated and welded hardware throughout the manufacturing process. The ideal candidate will be a Certified Welding Inspector (CWI) with multiple NDT certifications who can generate and manage quality documentation, coordinate inspection services, communicate with engineers, technicians, and welders, and support the many unique demands for the custom hardware designed and built by the Firefly GSE Team. Key Responsibilities: Welding & Fabrication Inspection: Inspect weldments for dimensional accuracy and quality requirements throughout the weld/fabrication process Perform in-process and final inspections of welded assemblies, pressure vessels, structural components, and fabricated hardware Verify welder qualifications and welding procedure specifications (WPS) compliance Monitor weld quality and adherence to approved welding procedures Conduct pre-weld, in-process, and post-weld inspections per applicable codes and standards Review and approve weld travelers and production documentation Non-Destructive Testing (NDT): Perform NDT inspections using multiple methods: Magnetic Particle Testing (MT) Radiographic Testing (RT) Visual Testing (VT) Liquid Penetrant Testing (PT) Interpret NDT results and make accept/reject decisions based on applicable codes and acceptance criteria Prepare detailed NDT inspection reports documenting findings and disposition Ensure proper NDT technique selection for various materials, geometries, and weld types Quality Documentation Management: Create and maintain weld maps showing weld locations, numbers, and inspection status Generate comprehensive NDT inspection reports for all tested components Document and certify hydroproof/hydrostatic test results and reports Collect, review, and maintain Material Test Reports (MTRs) and Certificates of Compliance (C of C) Manage traceability documentation for materials, welders, and inspection activities Prepare inspection data packages for customer deliverables and project closeout Maintain accurate records in quality management systems Inspection Coordination & Facilitation: Identify requirements for specialized inspection services (internal or external) Coordinate and schedule external inspection services including: Radiographic Testing (RT) from external vendors Laser tracking and dimensional verification services Coordinate Measuring Machine (CMM) inspection services Other specialized NDT or metrology services· Interface with third-party inspection agencies and vendors Review and approve external inspection reports for completeness and accuracy Manage inspection service vendor relationships and performance Receiving Quality Inspection: Perform receiving quality inspections for incoming GSE purchases Verify dimensional accuracy, workmanship quality, and conformance to purchase order specifications Inspect purchased components including Structural steel and welded assemblies Hardware, fittings, and off-the-shelf components Umbilical systems and cable assemblies Electrical control panels and instrumentation Pressure vessels and fluid systems :Review supplier-provided documentation (MTRs, C of Cs, test reports, certifications) Generate nonconformance reports (NCRs) for rejected or discrepant materials Maintain receiving inspection records and supplier quality metrics Standards & Compliance: Ensure compliance with AS9100D quality management system requirements Apply AWS D1.1 (Structural Welding Code - Steel), AWS D1.2 (Aluminum), and other applicable welding codes Follow ASME Section VIII (Pressure Vessels) and Section IX (Welding Qualifications) as applicable Apply NASA standards (NASA-STD-5005, NASA-STD-5009) for GSE design verification Verify conformance to engineering drawings, specifications, and work instructions Support contamination control requirements for flight-critical interfaces Collaboration & Support: Work closely with fabrication, welding, engineering, and GSE operations teams Collaborate with Manufacturing Engineers and GSE Leadership to improve fabrication processes and product quality Communicate inspection findings and quality concerns clearly and promptly Participate in root c