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Lesson 5 of 5

Getting a Kilogram to Orbit: Manifesting, Logistics and Insurance

The last supplier is the launch provider

Everything upstream — the parts, the integration, the tests — ends in a shipping container going to a launch site. Launch is the largest single line in most small-satellite budgets and the least flexible: you buy a slot months or years ahead, on a vehicle whose schedule you do not control, to an orbit you can only partly choose.

Dedicated vs. rideshare

Dedicated launchRideshare
WhoElectron, Firefly Alpha, Falcon 9 (for large payloads)SpaceX Transporter/Bandwagon, aggregators (Exolaunch, ISILaunch, D-Orbit)
Cost (2025–26)~$7–10M for a 200–300 kg-class small launcher; ~$70M for a Falcon 9Roughly $6,000–6,500 per kg on Transporter (minimum ~50 kg), more via aggregators for small sats
OrbitYours: altitude, inclination, LTANTheirs: usually ~500–550 km SSO; adjust with your own propulsion or an orbital transfer vehicle
ScheduleYours, within reasonFixed; you miss it, you wait for the next
RiskSingle-point: your satellite is the missionShared: a stuck deployer or a neighbour's failure can affect you

Rideshare made a 100 kg satellite launchable for under a million dollars — the single biggest reason NewSpace exists. But it moved the orbit problem onto the customer, which is why electric propulsion and orbital transfer vehicles (Impulse, Momentus, D-Orbit ION) became businesses.

The costs that are not the $/kg

  • Integration and deployer fees. The separation system, the fit checks, the adapter.
  • Transport. A satellite travels in a conditioned container with shock loggers, often with a chaperone. Air freight of a Class-100 cleanroom in a box is not cheap.
  • Range and campaign. Weeks at the launch site with a team, hotel bills, and a cleanroom rental.
  • Propellant loading, if you ship dry (you usually must for hazardous propellants).
  • Insurance.

Insurance in three lines

Pre-launch covers the hardware from factory to ignition. Launch covers the ride — typically priced at 5–10 % of insured value for proven vehicles, more for new ones. In-orbit covers the first year(s) of operation and is where premiums have spiked after a run of GEO failures. Many small-sat operators self-insure launch: with ten satellites in a constellation, losing one is a budget line, not a catastrophe.

Model it

The calculator adds up the true delivered cost of a rideshare satellite. Notice how insurance and integration together rival the headline $/kg. In Space Tycoon this exact trade — pay for the fast lane or accept the rideshare schedule, insure or self-insure — is a daily decision; the logistics costs on your cargo manifests follow the same shape. See /space-tycoon and, for the real thing, the Launch Cost Calculator.

Calculator

Delivered-to-Orbit Cost

Rideshare-style pricing. Hardware value is what you would insure.

Launch (mass × rate)
mass * rate / 1000
error$k
Launch insurance premium
(hw*1000 + mass*rate/1000) * prem / 100
error$k
Total delivered cost
mass*rate/1000 + integ + ship + (hw*1000 + mass*rate/1000) * prem / 100
error$k
True cost per kg delivered
1000 * (mass*rate/1000 + integ + ship + (hw*1000 + mass*rate/1000) * prem / 100) / mass
error$/kg
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